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Advanced Diagnostic Techniques For Three-Phase Slurry Bubble Column Reactors (SBCR).
Annual Technical Progress Report No. 1 - June 2000

M. H. Al-Dahhan
L. S. Fan
M. P. Dudukovic

Air Products and Chemicals

Table of Contents (520KB)

Disclaimer ii
Abstract iii
Table of Contents iv
List of Figures vi
List of Tables vii
Executive Summary viii
 

1

INTRODUCTION AND MOTIVATION (408KB)

1
 

1.1

Slurry Bubble Columns Reactors (SBCR) 2
1.2 Overall Objectives 3
1.3 Accomplishments During the First Year 4
1.4 Plan for the Next Year 4

2

TECHNICAL REVIEW (1.35MB) 5
  2.1 Variables Affecting Slurry Bubble Column (SBCR) Performance 5
2.2 Some aspects of bubble dynamics and hydrodynamic properties 7
 

2.2.1

Bubble Dynamics 7

2.2.2

Macroscopic Hydrodynamic 10
  2.3 Models used for FT reactor performance prediction 10
2.4 Physical Properties of FT Systems 13
  2.4.1 Fischer-Tropsch waxes and solvent 13
2.4.2 Solid Phase (Catalyst) 17
3 PREPARATION OF THE EXPERIMENTAL FACILITIES AND THE ADVANCED MEASUREMENT TECHNIQUES (1.26MB) 18
  3.1 High pressure and high temperature 2" diameter slurry bubble column 18
3.2 High Pressure 6 inch diameter slurry bubble column 19
3.3 Particle Image Velocimetry (PIV) 24
3.4 Laser Dopper Anemometer (LDA) 24
3.5 Computer Automated Radioactive Particle Tracking (CARPT) 27
3.6 Computed Tomography (CT) 29
3.7 Physical properties measurements techniques 32
  3.7.1 Density Measurement 32
3.7.2 Viscosity measurement 33
3.7.3 Surface tension measurement 33
4 SUGGESTED SYSTEM TO BE USED (205KB) 34
5

PREDICTION OF MASS TRANSFER COEFFICIENT IN BUBBLE COLUMN OPERATED AT HIGH PRESSURE BASED ON ATMOSPHERIC PRESSURE DATA (1.01MB)

36
  5.1 Procedure development 36
5.2 Comparison of model prediction and experimental data 38
5.3 Summary 39
5.4 Nomenclature 41
6 REFERENCES 41
APPENDIX A (5.65MB) 47
 
LIST OF FIGURES
Figure 1.1 Slurry bubble column and the integrated effects of phase mixing and transport on the reactor design and scale-up 2
Figure 2.1 Variables that affect SBCR performance 6
Figure 3.1 Schematic diagram for high pressure and high temperature slurry bubble column 20
Figure 3.2 Photo of high pressure and high temperature 2 inch diameter slurry bubble column 21
Figure 3.3 Gas flowsheet for the high pressure 6 inch diameter bubble column 22
Figure 3.4 High pressure bubble column (probe measurement variation) design 23
Figure 3.5 Schematic diagram of PIV system 25
Figure 3.6 Laser Dopper Anemometer Setup 26
Figure 3.7 Transmitting optics applied on traverse system 26
Figure 3.8 Configuration of the CARPT experimental setup 28
Figure 3.9 Time and azimuthally averaged axial velocity and shear stress radial profiles 28
Figure 3.10 Configuration of the CT experimental setup (Kumar, 1994) 29
Figure 3.11 Density measurement apparatus setup 32
Figure 3.12 Viscosity measurement apparatus setup 33
Figure 3.13 Surface tension measurement apparatus setup 34
Figure 5.1 Comparison of model prediction and experimental data of Letzel (1999) 39
Figure 5.2 Comparison of model prediction and experimental data by Kojima (1997) 40
Figure 5.3 Comparison of predicted kLa and observed kLa 40
 
LIST OF TABLES
Table 2.1 Summary of models for prediction of the Fischer-Tropsch process performance 13
Table 2.2 The Physical Properties of Fischer Tropsch 15
Table 2.3 Temperature-Independent Parameters for Properties of n-Paraffins 17
Table 2.4 Temperature-Dependent Parameters for Properties of n-Paraffins 17
Table 4.1 Range of FT waxes properties used 34