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Cost and Performance Analysis of Biomass-Based Integrated Gasification
Combined-Cycle (BIGCC) Power Systems - October 1996

Craig, Kevin R.

National Renewable Energy Laboratory

In the pdf format this document has 70 pages and is 1.09MB.

Table of Contents

Abbreviations and Acronyms

vii

Terminology

viii

Metric Units of Measurement

viii

1.0 Introduction

1

1.1 Purpose of Study

2

1.2 Systems Studied

2

2.0 Methodology

3

2.1 Process Analysis

3

2.2 Site Conditions

4

2.3 Wood Analysis

4

2.4 General Plant Requirements

5

3.0 Process Descriptions

5

3.1 Description of Plant Sub-sections

5

3.2 Wood Preparation and Drying

6

4.0 High Pressure, Air-Blown Gasification

7

4.1 Gasifier Design

9

4.2 Gas Clean-up

9

4.2.2 High Temperature Gas Cooling

10

4.2.3 High Temperature Particulate Removal

10

4.3 Char Combustion

10

5.0 Low Pressure Indirectly Heated Gasification - The BCL Gasifier

10

5.2 Gas Clean-up

13

5.3 Fuel Gas Compression

14

6.0 Low Pressure, Air-Blown Gasification

14

6.1 Gasifier Design

16

6.2 Gas Clean-up

17

6.3 Fuel Gas Compression

17

7.0 Combined Cycle Power Generation

17

7.1 Gas Turbine

17

7.2 Heat Recovery Steam Generator

19

7.3 Steam Turbine System

19

7.4 General Facilities

19

8.0 Overall System Performance

20

9.0 Economic Analysis

21

9.1 Economic Analysis Methodology

21

9.2 Capital Cost Estimates

22

9.2.1 Wood Preparation and Drying Costs

23

9.2.2 Gasification Costs

23

9.2.3 Gas Clean-up Costs

24

Tar cracker

24

High temperature gas cooling

24

High temperature particulate removal

24

9.2.4 Compression Costs for Low Pressure Gasifier Systems

25

9.2.5 Char Combustor Cost for High Pressure Gasifier System

25

9.2.6 Combined Cycle Power Generation Costs

25

Gas Turbine

25

Heat Recovery Steam Generator

25

Steam Turbine System

26

9.3 Total Plant Cost, Total Plant Investment, and Total Capital Requirements

26

9.4 Operation and Maintenance Costs

26

9.5 Cost of Electricity

29

10.0 Comparison with Previous Studies

29

10.1 Discussion of Design and Cost Comparison

33

10.1.1 Fuel Costs

33

10.1.2 Fuel Preparation and Drying

33

10.1.3 Gasification and Gas Cleaning

34

10.1.4 Combined Cycle Power Generation

35

10.1.5 Miscellaneous Cost Differences Between Study

36

10.1.6 Additional Factors Affecting Cost of Electricity

37

10.2 Normalized Cost of Electricity

38

11.0 Analysis, Discussion, and Conclusions

39

12.0 Comments on Advanced Cycles

40