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Fischer-Tropsch Synthesis of Hydrocarbons - 1983

Lampert, A.
Erickson, J.
Smiley, B.
Vaughan, C.
Sapienza, R.
Slegeir, W.

Massachusetts Institute of Technology

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Table of Contents

Dedication

iii

Abstract

v

1

Summary

1

2

Introduction

3
 

2.1

Background

3

2.2

Previous Work

4
 

2.2.1

Fischer-Tropsch Synthesis in Slurry Reactors

4

2.2.2

Fischer-Tropsch Reaction Kinetics

4

2.2.3

Product Selectivity

7

2.2.4

Product Incorporation

8

2.3

Objectives and Method of Approach

12

3

Apparatus and Procedure

15
 

3.1

Slurry CSTR

15

3.2

Feed and Product Handling System

15

3.3

Preparation and Reduction of the Iron-Copper Catalyst

15

3.4

Catalyst Loading

18

3.5

Solvent Preparation

18

3.6

Product Analysis

18

3.7

Error Analysis

20
 

3.7.1

Sampling Technique

20

3.7.2

Gas Chromatography

21

3.7.3

Peak Integration

21

4

Results and Discussion

23
 

4.1

Outline of Experiments Performed

23

4.2

Steady-State Catalyst Activity

23

4.3

Mass Transfer Considerations

25

4.4

Effect of Space Velocity

25
 

4.4.1

CO Conversion

25

4.4.2

H2 + CO Conversion

27

4.5

Effect of H2 to CO Feed Ration

27

4.6

Product Distribution

30
 

4.6.1

Carbon Number Distribution

30

4.6.2

Paraffin-Olefin Selectivity

32

4.6.3

Average Fischer-Tropsch Reaction Product

32

4.7

Extent of the Water-Gas-Shift Reaction

34

4.8

Mass Balance Closures on Carbon and Oxygen

36

4.9

Methanol Incorporation

38

5

Conclusions

41

Tables

Table (2-1) Summary of Fischer-Tropsch Bubble Column Research 5
Table (2-2) Summary of Huff Slurry CSTR Experimental Run Conditions 6
Table (2-3) Summary of Published Slurry Reactor Research [After Satterfield (1982)] 11
Table (2-4) Range of Experimental Conditions for CSTR 13
Table (3-1) Summary of Analysis Techniques 19
Table (4-1) Experimental Conditions 23
Table (4-2) Conversions of CO and CO + H2 in Various Studies Using Iron Catalysts 25
Table (4-3) Partial Pressure of Hydrogen in the Reactor Runs 1-6 29
Table (4-5) Mass Balance Closures on Carbon and Oxygen 38
Table (8-1) H2 Conversion 50

Figures

Figure (2-1) Probability of Chain Growth Vs Weight Factor 9
Figure (2-2) Weight Fraction Vs Carbon Number 10
Figure (3-1) Reactor Drawing 16
Figure (3-2) System Schematic 17
Figure (3-3) Time Required for Specified Percent of Carbon Number n to have Appeared Overhead 22
Figure (4-1) Moles CO2 Produced 24
Figure (4-2) Space Velocity 26
Figure (4-3) Space Velocity (hr-1) 28
Figure (4-4) Carbon Number Distribution at 227° and 790 KPa (100 PSI) 31
Figure (4-5) Olefin Fraction Versus Carbon Number for Different Space Velocities 33
Figure (4-6) Theoretical Usage Ratio Vs H2 + CO Conversion 37
Figure (4-7) Ration of Methanol to Methane in Reactor Effluent with Methanol Addition 39