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Coal to Methanol Feasibility Study Beluga Methanol Project.
Final Report.  Volume II Technical - September 1981.

Cook Inlet Region, Inc.

Placer Amex, Inc

Part 1, Pages i - 57, 4.42 MB
Part 2, Pages 58 - 116, 4.26 MB
Part 3, Pages 117 - 191, 4.68 MB
Part 4, Pages 192 - 252, 3.60 MB
Part 5, Pages 253 - 320, 4.34 MB
Part 6, Pages 321 - 394, 4.76 MB

Part 7, Pages 395 - 475, 5.27 MB
Part 8, Pages 476 - 524, 3.46 MB

Table of Contents

 

Part 1, Pages i - 57, 4.42 MB

1.0

Introduction

1/1

1.1

General

1/1

1.2

Methanol Product

1/1

1.3

Process Selection

1/3

1.4

Coal Handling and Preparation

1/15

1.5

Synthesis Gas Upgrading

1/16

1.6

Selection of Methanol Synthesis Process

1/17

1.7

Overall Plant Description

1/20

1.8

Technical Viability

1/26

2.0

Conceptual Design Basis

2/1 - Pg. 42

2.1

General Design Considerations

2/1

2.2

Site and Climatic Data

2/2

2.3

Raw Materials and Utilities

2/2

2.4

Product Specifications

2/7

2.5

Drawings

2/9

2.6

Overall Plant Area Plan

2/10

Part 2, Pages 58 - 116, 4.26 MB

3.0

Coal Preparation

3/1 - Pg. 58

3.1

Design Basis

3/1

3.2

Process Description

3/4

3.3

Engineering Design Data

3/6

Process Flow Diagrams

3/6

Equipment List

3/7

Drawings

3/23

Part 3, Pages 117 - 191, 4.68 MB

4.0

Coal Gasification

4/1 - Pg. 117

4.1

Design Basis

4.1

4.2

Process Description

4/2

4.2.1

Gasification

4/2

4.2.2

Waste Heat Recovery

4/4

4.2.3

Particulate Removal

4/4

4.2.4

Gasification at 10 Atmospheres

4/5

4.2.5

Dry Char Systems

4/5

4.5.6

Ash System

4/6

4.3

Engineering Design Data

4/7

Process Flow Diagrams

4/7

Equipment List

4/8

Drawings

4/31

Part 4, Pages 192 - 252, 3.60 MB

5.0

Syngas Upgrading

5/1 - Pg. 192

 

5.1

Design Basis

5/1

5.2

Process Description

5/2

5.2.1

Raw Gas Compression, Shift and Hydrolysis

5/2

5.2.2

Acid Gas Removal, Makeup Gas Compression

5/3

5.2.3

Sulfur Recovery

5/3

5.3

Engineering Design Data

5/4

Process Flow Diagrams

5/4

Equipment List

5/5

Drawings

5/21

Part 5, Pages 253 - 320, 4.34 MB

6.0

Methanol Synthesis and Distillation

6/1 - 253

6.1

Design Basis

6/1

6.2

Process Description

6/1

6.2.1

Methanol Synthesis

6/1

6.2.2

Reforming

6/3

6.2.3

Distillation

6/5

6.3

Engineering Design Data

6/7

Process Flow Diagrams

6/7

Equipment List

6/8

Drawings

6/20

7.0

Oxygen, Nitrogen and Compressed Air

7/1 - Pg. 295

7.1

Design Basis

7/1

7.2

Process Description

7/1

7.2.1

Air Separation Plants

7/1

7.2.2

Nitrogen and Plant Air System

7/1

7.3

Engineering Design Data

7/2

Process Flow Diagrams

7/2

Equipment List

7/4

Drawings

7/6

8.0

Utilities

8/1 - Pg. 311

8.1

Plant Steam System

8/1

8.1.1

Power Plant

8/1

8.1.2

Reforming

8/2

8.1.3

Gasifier Waste Heat Boilers

8/3

8.1.4

Condensate

8/4

8.2

Electrical Power System

8/2

8.2.1

Design Basis

8/4

8.2.2

Electrical System Description

8/5

8.3

Raw Water Treatment

8/8

8.4

Cooling Water System

8/10

Part 6, Pages 321 - 394, 4.76 MB

 

8.5

Natural Gas

8/11 - Pg. 321

8.6

Engineering Design Data

8/11

Process Flow Diagrams

8/11

Equipment List

8/12

Drawings

8/31

9.0

 

Wastewater Treatment

9/1 - Pg. 389

9.1

Design Basis

9/1

9.2

Process Description

9/1

9.2.1

Railroad Maintenance Area

9/1

9.2.2

Process Area Stormwater

9/2

9.2.3

Boiler Cleaning Wastewaters

9/3

 

9.2.4

Coal Storage Area Stormwater

9/3

9.2.5

Process Wastewater Treatment Facilities

9/3

9.2.6

Miscellaneous Wastewaters

9/5

9.2.7

Cooling Tower Blowdown

9/5

9.2.8

Effluent Storage Pond

9/5

9.2.9

Effluent Diffuser

9/6

9.2.10

Clean Stormwater Runo

9/6

9.2.11

Construction Runo

9/6

Part 7, Pages 395 - 475, 5.27 MB

 

9.3

Engineering Design Data

9/6

Tabulated Data on Wastewater Characteristics

9/7

Process Flow Diagrams

9/11

Equipment List

9/12

Drawings

9/32

10.0

Emergency and Safety Systems

10/1 - Pg. 449

10.1

Relief and Flare Systems Design Basis

10/1

10.2

General Description

10/1

10.3

Fire Water System

10/3

10.4

Engineering Design Data

10/4

Drawing List

10/4

Equipment List

10/5

Drawings

10/6

11.0

Storage Facilities for Methanol Product, Plant Fuels and Chemicals

11/1 -Pg. 463

11.1

Methanol Storage and Pumping

11/1

11.2

Storage of Diesel Fuel, No. 2 Fuel Oil, Gasoline

11/1

11.3

Storage of Chemicals

11/2

11.4

Engineering Design Data

11/2

Drawing List

11/3

Equipment List

11/4

Drawings

11/9

Part 8, Pages 476 - 524, 3.46

12.0

Buildings, Vehicles, Major Maintenance Equipment

12/1 - Pg. 476

12.1

Design Basis

12/1

12.2

Building Descriptions

12/3

12.3

Engineering Design Data

12/7

Drawing List

12/7

Equipment List

12/8

Drawings

12/9

13.0

Dust Collection Systems

13/1 - Pg. 498

13.1

Design Basis

13/1

13.2

Locations and Descriptions of Systems

13/2

13.3

Engineering Design Data

13/5

Drawings

13/6

14.0

Drawing Lists

14/1 - Pg. 516

Process Flow Diagrams

14/1

Dust Collection/Suppression Flow Diagrams

14/4

Electrical Single Line Diagrams

14/5

Buildings Layout Drawings

14/5

Plant Arrangements

14/5