XIX. POLYMERISATION OF C6 AND C7 OLEFINES.
The information on this process was obtained by plant inspection and interrogation of Dr. Gericke, the foreman in charge of the plant.
The process consists of the polymerization of C6 and C7 olefines to C12 and C14 olefines which were used in the alkylation of phenol in the course of the manufacturing process for a detergent. This part of the synthesis was carried out at Höchst and only the C12, C14 polymers were prepared at Leuna.
The feed stock was made by dehydroation of the alcohols boiling in the iso-hexyl and iso-heptyl alcohol range and obtained in the isobutylalcohol synthesis. The olefine fractionof maximum boiling point of 203F was used feed stock.
Olefin and sulphuric acid (85%) were mixed at a rate of 105 gals. Of olefine to 663 gals. of acid per hour. The mixture was preheated in a 2-1/2” diameter lead coil (steam heating of a water bath) to about 120°F and introduced into a lead-lined tower of 3 ft. diameter and about 80 ft. height packed with iron Raschig rings. The mixture passed from the bottom of the tower into a settler from where it was recycled. Circulation was continued until a hydrocarbon sample withdrawn from the settler indicated that the desired polymerization had taken place as shewn by the results of a laboratory fractional distillation. The product was then caustic washed, water washed and distilled. The yield of desired polymer, boiling between 324 and 446°F, amounted to 50% by wt. of the olefine feed. The distillation range of the total reaction product and utilization are given as follows:
% by wt. of |
Boiling Range |
Utilisation |
5-10 |
140-203 |
Recycled |
5-10 |
203-324 |
Blended with heavy polymer |
50 |
324-446 |
Sp.g. product at 20°C=0.730 |
20-30 |
Above 446 |
Heavy polymer to hydrogenation plant |
The design capacity of the plant was 440,000 lbs. Of product/month but the actual output of C12, C14 polymers was only 66,000-88,000 lbs/month. Samples of the olefine feed stock and polymers product were obtained for detailed examination.