Return to DOE Report Table of Contents

Developments in Indirect Coal Liquefaction in Slurry-Phase and Other Reaction Systems - 1984

Ushiba, Ken K.
De Deken, Jaques C.

Catalytica Associates, Inc.

Table of Contents

Abstract

iii

1

Summary and Recommendations

1-1

 

1.1

Slurry Reactor

1-1

1.2

Catalytic Functions

1-1

1.3

Economics of Advanced Technologies

1-3

1.4

Solvent Effects in Slurry Reactions

1-5

1.5

Analytical Contributions

1-7

1.6

Strong Metal-support Interactions

1-8

1.7

CO2 as a By-product of Slurry Reaction

1-12

1.8

The Schulz-Flory Mechanism

1-12

2

Introduction

2-1

3

Improvements in the Use of Carbon Monoxide/Hydrogen Mixtures

3-1

 

3.1

General Perspective

3-1

3.2

Development in Fuel Synthesis via Methanol

3-3

 

3.2.1

Introduction

3-3

3.2.2

Developments in Catalysts for Methanol Synthesis

3-6

3.2.3

Conclusions

3-14

3.3

Developments in Fuel Synthesis via Fischer-Tropsch Catalysis

3-15

 

3.3.1

Introduction

3-15

3.3.2

Improvements in Fischer-Tropsch Catalysis

3-16

3.3.3

Conclusions

3-19

3.4

Oxo Process Implications for Fischer-Tropsch Technology

3-21

 

3.4.1

Background

3-21

3.4.2

Implications for Fischer-Tropsch Development

3-24

4

Assessment of Slurry-phase Reaction Systems in Fischer-Tropsch Synthesis

4-1

 

4.1

Introduction

4-1

4.2

Reactor Developments

4-2

4.3

Hydrogen-to-Carbon Monoxide Ratio in Slurry-phase Operation

4-9

4.4

Identification of Scale-up and Design Problems

4-16

 

4.4.1

Flow Regimes

4-16

4.4.2

Degree of Phase Mixing

4-22

4.4.3

Other Important Design Parameters and Physicochemical Properties

4-23

4.5

Conclusions

4-26

4.6

List of Symbols

4-29

5

Economics of Indirect Liquefaction

5-1

 

5.1

SASOL Economics

5-1

5.2

Advanced Gasifiers

5-7

5.3

CO Shift

5-16

5.4

Advanced Synthesis Processes

5-19

5.5

Summary and Conclusions

5-27

6

Strong Metal-support Interactions (SMSI)

6-1

 

6.1

General Characterization

6-1

6.2

Hydrogen Chemisorption under SMSI

6-4

6.3

CO Chemisorption under SMSI

6-12

6.4

Reversibility of SMSI

6-15

6.5

Platinum on Titanium Oxide

6-21

6.6

Rhodium on Titanium Oxide

6-29

6.7

SMSI in CO/H2 Reactions

6-29

7

Analytical Methods

7-1

 

7.1

Electron Spectroscopy for Chemical Analysis (ESCA)

7-1

7.2

Auger Electron Spectroscopy (AES)

7-4

7.3

Secondary Ion-mass Spectroscopy (SIMS)

7-14

7.4

Scanning Electron Microscopy and Energy Dispersive Spectroscopy (SEM/EDS)

7-17

7.5

Summary and Conclusions

7-29

8

Schulz-Flory Limitations

8-1

 

8.1

Schulz-Flory Distribution

8-1

8.2

Non-Schulz-Flory Distribution

8-11

 

8.2.1

Synfuel Options

8-11

8.2.2

Chain Reactivity

8-16

8.2.3

Catalyst or Reactor Nonuniformity

8-16

8.2.4

Product Incorporation in Chain

8-17

8.2.5

Production of Oxygen-containing Products

8-17

8.3

Experimental Artifacts

8-18

 

8.3.1

Product Condensation in Reactor

8-20

8.3.2

Product Condensation in Reactor and Receivers

8-23

8.3.3

Recommended Solutions

8-23

8.4

Experimental Observations

8-25

 

8.4.1

Union Carbide

8-25

8.4.2

Air Products and Chemicals

8-35

8.4.3

Olefin Incorporation

8-46

8.5

Summary and Conclusions

8-53

9

References

9-1