Part 1, Sec. 1.0 - 5.2.8, 5.90 MB, 50351-1300, Vol. II |
1.0 |
Feasibility Study Overview |
1-1 |
2.0 |
Introduction |
2-1 |
3.0 |
Summary |
3-1 |
3.1 |
Design Considerations |
3-1 |
3.2 |
Base Case |
3-3 |
3.3 |
Comparisons |
3-4 |
3.3.1 |
Coal Feed Comparison |
3-4 |
3.3.2 |
Product and Byproduct Summary |
3-7 |
3.3.3 |
Capital Cost Summary |
3-7 |
3.3.4 |
Operation and Cost Summary |
3-11 |
4.0 |
Scope of Work |
4-1 |
4.1 |
Process Development |
4-1 |
4.2 |
Utility Systems Development |
4-3 |
4.3 |
Offsites Development |
4-4 |
4.4 |
Special Process Study |
4-5 |
4.5 |
Capital and Operating Costs |
4-5 |
5.0 |
Criteria, Rationale, and Assumptions |
5-1 |
5.1 |
Coal Analyses |
5-1 |
5.2 |
Site Data |
5-5 |
5.2.1 |
Area Description |
5-5 |
5.2.2 |
Sites Studied |
5-5 |
5.2.3 |
Topographic Maps and Aerial Photographs |
5-7 |
5.2.4 |
Site Reconnaissance |
5-10 |
5.2.5 |
Meteorological and Design Data |
5-10 |
5.2.6 |
Building Codes and Regulations |
5-16 |
5.2.7 |
Description of Site 1 |
5-17 |
5.2.8 |
Description of Site 23 |
5-26 |
Part 2, Sec. 5.2.8.7 - 6.1.7,, 4.35 MB, 50351-1300, Vol. II |
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5.3 |
Raw Water Analysis |
5-38 |
5.4 |
Utility Design Information |
5-38 |
5.5 |
Product and Byproducts Specifications |
5-40 |
5.5.1 |
Product Specifications |
5-40 |
5.5.2 |
Byproducts and Ash Specifications |
5-40 |
5.6 |
Economic Criteria – Capital Costs |
5-42 |
5.6.1 |
Direct Field Cost Estimate |
5-57 |
5.6.2 |
Indirect Field Cost Estimate |
5-61 |
5.6.3 |
Office Cost Estimate |
5-63 |
5.6.4 |
Material Transportation Cost Estimate |
5-63 |
5.6.5 |
Other Capital Costs |
5-64 |
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5.6.6 |
Manpower Plans |
5-70 |
5.7 |
Economic Criteria – Operating and Maintenance Costs |
5-71 |
5.7.1 |
Coal Cost |
5-71 |
5.7.2 |
Catalysts and Chemicals |
5-71 |
5.7.3 |
Plant Management Staff |
5-71 |
5.7.4 |
Plant Operating Labor and Materials |
5-72 |
5.7.5 |
Maintenance Labor and Materials |
5-72 |
5.7.6 |
Water Pumping Costs |
5-72 |
5.7.7 |
Solid Waste Disposal |
5-73 |
5.7.8 |
Taxes and Insurance |
5-73 |
5.7.9 |
Byproducts Credit |
5-73 |
6.0 |
Contents and Results |
6-1 |
|
6.1 |
Base Case Overall Plant Description |
6-1 |
6.1.1 |
Introduction |
6-1 |
6.1.2 |
Feed and Product Summary |
6-5 |
6.1.3 |
Thermal Efficiency Calculation |
6-8 |
6.1.4 |
Design Basis |
6-10 |
6.1.5 |
Plant Units |
6-17 |
6.1.6 |
Plant Train Philosophy |
6-20 |
6.1.7 |
Plot Plan |
6-28 |
Part 3, Sec. 6.1.8 - 6.2.4, 4.52 MB, 50351-1300, Vol. II |
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6.1.8 |
Block Flow Diagrams |
6-31 |
Overall Material Balance |
6-31 |
Plant Water Balance |
6-31 |
Sulfur Balance |
6-35 |
Air Emissions |
6-37 |
Solid Effluents |
6-37 |
Steam Balance |
6-40 |
6.1.9 |
Utility Summary |
6-42 |
6.1.10 |
Catalyst and Chemicals Summary |
6-44 |
6.1.11 |
Operating Manpower |
6-51 |
6.1.12 |
Maintenance Manpower |
6-53 |
6.2 |
Base Case Process Units – Engineering Data |
6-54 |
6.2.1 |
Unit 1 – Coal Screening |
6-54 |
6.2.2 |
Unit 2 – Coal Distribution |
6-62 |
6.2.3 |
Unit 3 – Ash Handling |
6-68 |
6.2.4 |
Unit 10 – Coal Gasification |
6-77 |
6.2.5 |
Unit 11 – Carbon Monoxide Shift |
6-87 |
Part 4, Sec. 6.2.5 - 6.2.12, 50351-1300, Vol. II |
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6.2.6 |
Unit 12 – Gas Cooling |
6-94 |
6.2.7 |
Unit 13 – Rectisol |
6-101 |
6.2.8 |
Unit 14 – Gas Liquor Separation |
6-112 |
6.2.9 |
Unit 15 – Tar Distillation |
6-121 |
6.2.10 |
Unit 16 – Naphtha Hydrotreating |
6-128 |
6.2.11 |
Unit 17 – Phenosolvan |
6-137 |
Part 5, Sec. 6.2.13 - 5.71 MB, 50351-1300, Vol. II |
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6.2.12 |
Unit 18 – Ammonia Recovery |
6-147 |
6.2.13 |
Unit 19 – Sulfur Recovery |
6-155 |
6.2.14 |
Unit 20 – Process Steam Superheating |
6-177 |
6.2.15 Unit 21 – Methanol Synthesis |
6-183 |
6.2.16 Unit 22 – Methanation |
6-190 |
6.2.17 Unit 23 – SNG Purification and Compression |
6-200 |
6.2.18 |
Unit 24 – Partial Oxidation |
6-207 |
6.2.19 |
Unit 25 – PSA Hydrogen Production |
6-215 |