| DISCLAIMER |
2 |
| ABSTRACT |
3 |
| LIST OF TABLES |
5 |
| LIST OF FIGURES |
5 |
| EXECUTIVE SUMMARY |
6 |
| INTRODUCTION |
7 |
| |
PROGRAM OBJECTIVES |
7 |
| UFP TECHNOLOGY |
8 |
| PROJECT PLAN |
8 |
| MANAGEMENT AND TECHNOLOGY TRANSFER |
9 |
| EXPERIMENTAL |
10 |
| |
LABORATORY-SCALE TESTING |
10 |
| RESULTS AND DISCUSSION |
12 |
| |
LABORATORY-SCALE TESTING RESULTS |
12 |
| PILOT PLANT DEMONSTRATION |
13 |
| |
Process Shakedown Testing |
13 |
| Data Acquisition, Safety and Control System |
16 |
| Reactor Fluidization and Bed Height measurement |
17 |
| Solids Circulation |
18 |
| Boiler, Superheater and Second Stage Superheater |
20 |
| Performance Testing |
20 |
| CONCLUSIONS |
21 |
| FUTURE WORK |
21 |
| FUTURE WORK |
22 |
| REFERENCES |
22 |
| LIST OF ACRONYMS AND ABBREVIATIONS |
22 |
| APPENDIX A: EXECUTIVE SUMMARY OF JAN. REVIEW MEETING |
23 |
| |
| LIST OF TABLES |
| Table 1 |
Main tasks of the UFP program |
9 |
| Table 2 |
Test matrix for heat treatment of CAM and OTM |
11 |
| Table 3 |
Process shakedown tests |
14 |
| Table 4 |
Measurements of bed heights during two-hour test. Variation in
data |
19 |
| |
| LIST OF FIGURES |
| Figure 1 |
Conceptual Design of the UFP technology |
8 |
| Figure 2 |
Kinetic modeling results showing the impact of temperature on
conversion extent (~) over time for reduction of OTM with 0-10% H2
|
12 |
| Figure 3 |
Diffractograms from experiments 1.1 and 1.2 |
13 |
| Figure 4 |
Photo of installed top reactor flanges as well as reactor exit
piping and instrumentation |
15 |
| Figure 5 |
Custom insulation of steam manifold, steam input lines and
(inset) reactor flange |
15 |
| Figure 6 |
Main LabVIEW user interface screen for controls and data
acquisition |
16 |
| Figure 7 |
LabVIEW data acquisition screen with data measurements displayed
to indicate their relative location on a diagram of the system |
17 |
| Figure 8 |
Approach for measuring fluidized bed height |
17 |
| Figure 9 |
Performance curves during 140 min of steady solids circulation |
18 |
| Figure 10 |
Rate of accumulation of bed materials in R3, as measure by bed
height, when transfer of bed materials from R3 to R2 was temporarily
halted |
19 |
| Figure 11 |
Manipulation of solids transfer flow and impact on bed height |
20 |
| Figure 12 |
UFP pilot-scale system and auxilary systems |
21 |