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H-Coal and Coal-to-Methanol Liquefaction Processes: Process Engineering Evaluation,
Final Report - November 1983

Paul, E. V.
Dharia, D. J.
Fay, S. J.

Stone & Webster Engineering Corporation

Table of Contents (845kb)

1

 Introduction (62.3kb)

1-1
 
2 Summary and Discussion (1.59MB) 2-1
 
3 Basis for Design (204kb) 3-1
 
4 Material and Energy Balances (552kb) 4-1
  H-Coal Case HE - Illinois Coal 4-1
H-Coal Case HW - Wydoak Coal 4-7
Lurgi Methanol Case CM - Illinois Coal 4-12
 
5 Plant Description - Case HE (4.34MB) 5-1
  General 5-1
List of Process Units and Section 5-2
Unit 100 - Coal Preparation 5-5
Unit 200 - Coal Liquefaction 5-14
Unit 300 - Light Ends Processing 5-59
Unit 400 - Hydrogen Plant 5-66
Unit 500 - Oxygen Plant 5-77
Unit 600 - Emission Control 5-80
Unit 700 - Effluent Control 5-80
Unit 800 - Tank Storage 5-90
Unit 900 - Refrigeration 5-93
Unit 1000 - Power Generation 5-93
Unit 1100 - Cooling Water System 5-99
Unit 1200 - Utility and Steam Summary 5-99
Unit 1300 - Water Management 5-103
Unit 1400 - Flare System 5-107
Unit 1500 - Buildings 5-108
Unit 1600 - Common Facilities 5-109
 
6 Plant Description - Case HW (3.01MB) 6-1
  General 6-1
List of Process Units and Section 6-1
Unit 100 - Coal Preparation 6-5
Unit 200 - Coal Liquefaction 6-14
Unit 300 - Light Ends Processing 6-50
Unit 400 - Hydrogen Plant 6-54
Unit 500 - Oxygen Plant 6-69
Unit 600 - Emission Control 6-72
Unit 700 - Effluent Control 6-76
Unit 800 - Tank Storage 6-80
Unit 900 - Refrigeration 6-83
Unit 1000 - Power Generation 6-85
Unit 1100 - Cooling Water Systems 6-85
Unit 1200 - Utility and Steam Summary 6-89
Unit 1300 - Water Management 6-93
Unit 1400 - Flare System  6-97
Unit 1500 - Buildings 6-97
Unit 1600 - Common Facilities 6-98
 
7 Plant Description - Case cm (1.4MB) 7-1
  General 7-1
List of Process Areas 7-2
Overall Materials Balance 7-5
Overall Utility Balance 7-8
Area 100 - Coal Preparation 7-10
Area 200 - Slurry Preparation 7-10
Area 300 - Air Separation Plant 7-14
Area 400 - Coal Gasification 7-14
Area 500 - CO Shift and Heat Recovery 7-19
Area 600 - Acid Gas Removal (Rectisol) 7-24
Area 700 - Sulfur Recovery (Claus) 7-24
Area 800 - Tail Gas Treating (SCOT) 7-25
Area 900 - Methanol Synthesis 7-25
Area 1000 - Power Generation 7-30
Area 1100 - Cooling Water System 7-35
Area 1200 - Tank Storage 7-35
Area 1300 - Water Management 7-37
Area 1400 - Flare System 7-41
Area 1500 - Buildings 7-41
Area 1600 - Common Facilities 7-41
 
8 Capital Cost Estimates and Economic Analysis (824kb) 8-1
  Introduction 8-1
Project Capital and Operating Cost Estimating Bases 8-3
Capital Cost Estimates 8-14
Plant Operating Costs 8-22
Productions Costs 8-26
 

Appendix (1.65MB)

 A-1