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Economics and Siting Coal Liquefaction of Fischer-Tropsch - 1979

Henry, John P.  Jr.
Ferreira, J. Pedro
Benefiel, James
Fassett, Martha

Booz, Allen & Hamilton Inc.

In this pdf format, this document has 100 pages and is 4.61MB.

Table of Contents

EXECUTIVE SUMMARY viii
1 Introduction 1-1
2 The Fischer-Tropsch Process 2-1
  2.1 Background 2-1
2.2 Process Description 2-2
  2.1.1 Products 2-5
2.2.2 Inputs 2-5
2.2.3 Energy Balance 2-7
2.2.4 Construction Schedule 2-9
3 Plant Location 3-1
  3.1 Supply and Demand for Petroleum Products 3-2
  3.1.1 Supply and Demand in 1977 3-2
3.1.2 Supply and Demand Forecasts 3-4
3.2 Supply of Coal 3-5
3.3 Optimization of Transportation 3-5
  3.3.1 Materials and Quantities 3-8
3.3.2 Coal Transportation System 3-8
3.3.3 Motor Fuel Transportation System 3-8
3.3.4 Other Products Transportation System 3-8
3.3.5 Transportation Model 3-15
3.3.6 Discussion of Results 3-18
3.4 Sitting Criteria 3-19
  3.4.1 Few Facilities Case 3-20
3.4.2 Coal Liquids Industry Case 3-22
3.4.3 Sites Selected 3-25
4 Process Economics 4-1
  4.1 Capitol Costs 4-3
4.2 Operating Costs 4-5
4.3 Revenue Required (Profitability) 4-5
4.4 Economic Analysis-Baseline Results 4-7
4.5 Effect of Uncertainties 4-8
4.6 Effect of Possible Incentives 4-14
4.7 Comparison with Methanol 4-16
 
Appendix - Cash Flow Model
 
INDEX OF EXHIBITS
ES-1 Sensitivity Analyses of Fischer-Tropsch Gasoline Prices xi
2-1 Simplified Diagram of Fischer-Tropsch Liquefaction Process 2-3
2-2 Product Yield of Fischer-Tropsch Facility 2-6
2-3 Energy Balance of Fischer-Tropsch Facility (at 100% Capacity) 2-8
2-4 Selectivities of the Fischer-Tropsch Synthol Reactor 2-10
2-5 Construction Schedule for Fischer-Tropsch Facility 2-11
3-1 Petroleum Products Supply/Demand - 1977 3-3
3-2 Coalfields of the Conterminous United States 3-6
3-3 Coal Production and Resources of the U.S. 3-7
3-4 Coal Transportation Systems 3-9
3-5 Modal Coal Transport costs (1985) 3-10
3-6 Coal Movements by Water Overlaying Coalfields of the Conterminous United States 3-11
3-7 Coal Movements by Railroad Overlaying Coalfields of the Conterminous United States 3-12
3-8 Coal Slurry Pipeline Overlaying Coal-fields of the Conterminous United States 3-13
3-9 Petroleum Movement by Pipeline Overlaying Coalfields of the Conterminous United States 3-14
3-10 Transportation Costs for Different Materials 3-17
3-11 Coal, Gasoline, and Pipeline Data for the 16 Coal-Rich States 3-21
3-12 Characterization Parameters for Coal Liquefaction Plants 3-23
3-13 Characterization Parameters for Coal Liquefaction Plants 3-24
3-14 Representative Coals from PADS 2, 3, 4 3-26
4-1 Key Assumptions Used in the Cash Flow Model 4-2
4-2 Input Assumptions Used in the Financial Analysis 4-4
4-3 Basis for Capital Costs and Operating Costs 4-6
4-4 Contribution to Annual Revenues 4-9
4-5 Effect of Uncertainties on the Required Selling Price of Gasoline from Coal 4-10
4-6 Production Cost as a Function of Capital Cost and Capital Structure (for an Illinois Location) 4-12
4-7 Effect of Size of Fischer-Tropsch Plant on Process Economics (Illinois Location) 4-13
4-8 Effect of Financial Incentives on the Required Selling Price of Fischer-Tropsch Gasoline 4-15
4-9 Comparison of Fischer-Tropsch Gasoline with Alternative Methods for Motor Fuel Production for Coal 4-17