Part 1, Page I – 2.52, 5.00 MB |
1 |
Introduction |
1-1 |
Purpose of the Study |
1-1 |
Description of the Base Cases |
1-3 |
|
Base Case EXT-SS (High Pressure Saturated Steam Generation) |
1-3 |
Base Case EXT-SH (High-Pressure Superheated Steam Generation) |
1-3 |
Subsidy Cases |
1-4 |
Technical Criteria |
1-4 |
2 |
Plant Descriptions of base case |
2-1 |
General – Base Cases |
2-1 |
Coal Handling and Grinding/Pulverization, and Slurry Preparation |
2-9 |
|
Equipment Notes |
2-10 |
Oxidant Feed |
2-13 |
|
Equipment Notes |
2-13 |
Gasification |
2-17 |
|
Energy Recovery |
2-17 |
|
EXT-SS |
2-17 |
|
EXT-SH |
2-18 |
Particulate Removal |
2-18 |
Ash Handling and Carbon Recovery |
2-19 |
Equipment Notes |
2-19 |
Gas Cooling |
2-25 |
|
EXT-SS |
2-25 |
EXT-SH |
2.25 |
Equipment Notes |
2-26 |
Acid Gas Removal |
2-31 |
|
Refrigeration System |
2-32 |
Equipment Notes |
2-32 |
Sulfur Plant |
2-35 |
|
Equipment Notes |
2-36 |
Tail Gas Treating |
2-39 |
|
Equipment Notes |
2-41 |
Steam, Boiler Feedwater and Condensate |
2-45 |
|
EXT-SS |
2-45 |
EXT-SH |
2-47 |
Part 2, 2-53 – 6-40, 5.08 MB |
|
Cooling Water Systems |
2-53 |
Power Generation |
2-53 |
|
EXT-SS |
2-54 |
EXT-SH |
2-55 |
Equipment Notes |
2-55 |
General Facilities |
2-61 |
|
Plant and Instrument Air |
2-61 |
Potable and Utility Water |
2-61 |
Fuel System |
2-61 |
Nitrogen System |
2-62 |
Effluent Water Treating |
2-62 |
Flare System |
2-63 |
Fire Water System |
2-63 |
Buildings |
2-64 |
3. |
Process Discussion |
3-1 |
Overall System Performance |
3-1 |
Gasifier Material Balance |
3-3 |
High Temperature Gas Cooling/Steam Generation |
3-3 |
Power Consumption Summary |
3-5 |
Process Energy Balances |
3-7 |
4 |
Capital and Operating Cost Estimates |
4-1 |
Plant Facilities Investment |
4-1 |
General Facilities |
4-6 |
Total Capital Requirement |
4-6 |
Operating and Maintenance (O&M) Costs |
4-9 |
5 |
Financial Analysis |
5-1 |
Cost of Fuel Gas |
5-1 |
Economic Sensitivity Analysis |
5-10 |
6 |
Design Sensitivity Studies |
6-1 |
General |
6-1 |
Gas Recycle Design Option |
6-2 |
Sulfur Removal Design Options |
6-6 |
|
COS Hydrolysis |
6-6 |
Acid Gas Removal |
6-6 |
Zinc Oxide Treatment |
6-7 |
Gasifier Capacity Design Option |
6-8 |
Steam Cycle Design Options |
6-10 |
|
Steam Pressure |
6-11 |
Steam Superheat Reheat Temperature |
6-12 |
Part 3, 6.41 – E-2, 3.30 MB |
Appendices |
A |
Area and Unit Numbering |
A-1 |
B |
Financial Analysis of the Texaco-Based Fuel Gas Plant Design EXT-SS, both investor owned utility and non-regulated company ownership |
B-1 |
C |
Financial Analysis of the Texaco-Based Fuel Gas Plant design EXT-SH, both investor owned utility and non-regulated company ownership |
C-1 |
D |
Fired Heather and Power Generation |
D-1 |
General |
D-1 |
Technical Criteria |
D-1 |
|
Process Interface |
D-1 |
Gas Expansion |
D-2 |
Steam Cycle |
D-2 |
|
Steam Driver |
D-2 |
Fired Heater |
D-2 |
Component Description |
D-3 |
|
Gas Expander (50-1-EX-1) |
D-3 |
Gas Expander Generator (50-1-G-1) |
D-3 |
Steam Turbine (51-T-1A&B and 51-T-2) |
D-3 |
Steam Turbine Generator (51-G-1) |
D-3 |
Equipment State of the Art |
D-4 |
E |
Summary of Lurgi and Texaco Fuel Gas Plant Economics |
E-1 |