R. I. 4971

Progress Report on Operation of Pressure-Gasification Pilot Plant Utilizing Pulverized Coal and Oxygen - 1953

G. R. Strimbeck1/
J. B. Cordiner, Jr.2/
H. G. Taylor2/
K. D. Plants2/
L. D. Schmidt3/

Cover Page 

Table of Contents

Page
Section 1
504kb
Summary and conclusions 1
Introduction 2
Acknowledgments 2
Theoretical and economic considerations that make high-pressure gasification attractive 2
Description of pilot plant 3
Section 2
476kb
Reactant nozzle  development 5
Steam-oxygen superheater 6
Coal preheater 6
Safety and control system 6
Coal-feeding equipment 8
Operating procedure 9
Coal preparation and nature of residues obtained 12
Section 3
433kb
Discussion of operating experience with individual equipment items and implications as to future development 13
Coal-feeding equipment 13
Recycle compressors 13
Coal preheater 13
Flow control 13
Steam-oxygen superheaters 14
Original steam heater 14
Present steam-oxygen superheater 14
Oxygen-steam flow regulation 14
Gasifier 14
Refractory linings 15
Cooling coils 15
Preheating method 15
Cross-over line 16
Waste-heat recovery 16
Slag collection 16
Scrubber 16
Water-letdown valve 16
Packing 17
Gas-letdown valve 17
Results 17
Principal calculated results 17
Coal and residue data 19
Accuracy of results 22
Probable accuracy of measurements 22
Oxygen flow 22
Steam flow 22
Section 4
393kb
Coal flow 23
Product-gas flow 23
Residue measurement 23
Other measurements 24
Comparison of product-gas flow data and residue data 24
Discussion of results 25
Effect of oxygen-coal ratio 25
Relationship between pressure and capacity 26
Probable capacity at higher pressure 27
Heat losses and probable economic effect in larger units 27
Nature of sulfur content of product gas 27

1/  Supervising engineer, Bureau of Mines, Morgantown, W. Va.

2/  Chemical engineer, Bureau of Mines, Morgantown, W. Va.

3/  Chief, Synthesis Gas Branch, Bureau of Mines, Morgantown, W. Va.