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UNITED STATES
DEPARTMENT OF THE INTERIOR
BUREAU OF MINES
OFFICE OF SYNTHETIC LIQUID FUEL
LOUISIANA, MISSOURI

From Dr. Pier's File T-431
W. M. Sternberg
High Pressure Experiments January 7, 1946
Ludwigshafen, 558

PRINCIPAL DATA ON THE FOAMING PROCESS FOR THE HYDRO-
CARBON SYNTHESIS
By Michael

February 27, 1943, Mi/K1

Process: The gas is forced into a sump filled with paraffin produced in the reaction and containing colloidal iron (a filter plate is used with a pore width of 0.15 mm.
Heat removal: The sump is cooled by making the contents circulate through a relatively small outside cooler (heat transfer from liquid).  Permissible heat rise 10°C.  One sump circuit in about 3 minutes.
Reactor Construction: An empty vertical cylinder 8 mm high which contains in the bottom part a number of foaming plates (of granular quartz, held together by glass).  A small vessel, in which the sump is degased, adjoins the reactor.
Catalysts: Iron from iron carbonyl (or else obtained by precipitation) ground in oil to a particle size of 2 . 2 percent alkali (borax) added.  300-350 kg Fe/cbm of sump.
Synthesis gas: CO : H2 = 5 : 4
Pressure: 20 atm.
Temperature: 250°C
Production: 0.30 - 0.35; if the gas is recirculated, with a CO2 scrubber 0.40 - 0.45
Products: Gasol 8 - 10 percent
Gasoline, -200°C 45 "    
Middle oil, 200 - 350°C 30"    
Paraffin, 350°C 15"    
Gasification, abt. 5"         
Properties of Products: Refined gasoline, O. N. 62
Refined gasoline, with 0.09 percent Pb, O. N. 76
Middle oil (Diesel oil) C.N. 70
Olefines:  gasol             75 percent
               gasoline 65 - 70 "      
               middle oil        50"      
Yields: 175 g liquid and solid products per cbm utilized gas, 160 g liquid and solid products per ncbm gas (90% convers.).
Applications: 65 percent of the gasoline can be converted to alcohols by the oxo process (lacquer section). 40-50 percent of the middle oil gives sulfonates with H2SO4  (detergents).
Experiments: 1.5 cbm reactors with seven months operation.  Longest continuous operations - three months.  No more difficulties are being experienced.
Industrial units: Reactors 8 m high, 2 m diam., 30 cbm capacity, or else reactors 8 m high, 2.5 m diameter, cap. 45 cbm.
New experimental reactor: 8 m high, diam. 1.50 m, cap. 13.5 cbm, for 5 te/day.

/s/ Michael