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DISCUSSION WITH RUHRCHEMIE (H. TRAMM, O. ROELEN,
J. HAGERMAN, AND H. STUHLMANN)

            The Ruhrchemie has continued the development of the fixed bed gas synthesis process using a precipitated iron catalyst.  The reactor has been redesigned so that each increment of catalyst bed is as effective as any other increment.  To accomplish this, the bed must operate with a controlled temperature gradient from inlet to outlet.  The details of reactor design would not be disclosed; however, in a discussion with Lurgi, mention was made of catalyst layers 30 mm. thick as being a feature of the new reactor system.

            The process operates on 1.2H2:1CO gas, 20 atmospheres, 220 to 240°C., with a 750 SVH (based on fresh feed), recycle ratio of 2:1, 60 percent conversion per pass.  The following product distribution is obtained:

 

Weight Percent

C3-C4

12

Gasoline to 200°C.

42

Diesel fuel,
200-300°C.

16

Wax

30

Water soluble oxygenated

1.5

The wax on cracking will yield 70% Diesel oil and 25% gasoline containing 75% olefins.  The methane production ranges from 3 to 4% of the CO+H2 converted.

            At 300 SVH, the following product distribution will be obtained after wax cracking:

 

Weight Percent

C3-C4

3

Gasoline (unleaded 78 motor octane leaded with 2 cc./gal. 86 motor octane)

32

Diesel Fuel (80 cetane)

62

When operated in three stages at 300 SVH, the process utilizes 99% of the synthesis gas and producers 180-185 g. liquids + solids per Nm3 of of CO+H2 fresh feed.

By suitable treatment of the primary product the following distributions can be obtained:

1.  Aviation and motor gasoline

Percent by volume of primary product

Aviation gasoline
97 leaded gasoline

42

Motor gasoline 75 clear
85 leaded

38

L.P.G.

8

2.  Motor gasoline

 

Motor gasoline 80 clear
87 leaded

86

L.P.G.

5

            The Fischer-Tropsch reactors operated during World War II had a volume of 10 m.3 and produced 2-1/2 tons of product per day.  The present reactors have a volume of 30 m.3 and will produce 50 tons of product per day.

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