Translations of German Documents on the Development of Iron Catalysts for the Development of Iron Catalysts for the Fischer-Tropsch Synthesis--Part II
Leva,
Max
Atwell, H. V.
Page | |||
Foreword |
5 |
||
Introduction | 6 | ||
Scope of Present Invention | 6 | ||
Operating Conditions | 8 | ||
Induction | 8 | ||
Synthesis | 8 | ||
Example | 9 | ||
Claims | 10 | ||
Introduciton | 11 | ||
Historical Development | 11 | ||
Results of the Present Study | 14 | ||
Arrangement of the Apparatus | 14 | ||
Preparation of the Catalyst | 15 | ||
Methods of Preparation | 15 | ||
Standard Catalyst | 15 |
The Synthesis Gas | 15 | |
Pressure and Temperature Variation | 17 | |
Durability of the Catalysts | 17 | |
Reaction Products | 18 | |
Yields | 18 | |
Nature of Reaction Products | 19 | |
Summary | 20 |
"Middle-Pressure Synthesis with Iron Catalysts" (A Summary) |
|||
Introduction | 21 | ||
Factors Influencing the Synthesis at Lower Temperatures | 22 | ||
Catalyst | 22 | ||
Induction of the Catalyst | 22 | ||
Operating Pressures | 22 | ||
Synthesis Gas Composition | 22 | ||
Reaction Products | 23 | ||
Multistage Operation | 24 |
Preliminary Observations | 24 | ||
Quantitative Determination of the Alcohols and Fatty Acids in the Reation Water | 25 | ||
Saponification | 25 | ||
Analysis of Saponification Fraction Boiling Below 100ºC | 25 | ||
Analysis of Saponification Fraction Boiling Above 100ºC | 25 | ||
Further Tests | 26 | ||
TOM Reel 134, Navy 5811, Item IB-23 (First half), "Hydrocarbon Synthesis with Iron Catalysts, Leuna Works, April 5, 1940" 447kb | |||
Introduction | 27 | ||
Catalysts | 27 | ||
Description of Converters | 27 | ||
Composition of Synthesis Gas | 28 | ||
Influence of Mode of Reduction Upon Catalyst Activity | 28 | ||
Influence of Various Conditions Upon the Nature of the Synthesis Products | 29 | ||
Influence of the Catalyst | 30 | ||
Influence of Space Velocity | 30 | ||
Influence of Temperature | 31 | ||
Influence of Pressure | 31 | ||
Composition of the Synthesis Products | 31 | ||
Comparison Between Products from Cobalt and Those from Iron Catalysts | 31 | ||
Effect of Olefin Content Upon Octane Number of the Penzine Praction | 32 | ||
Effect of Olefin Content Upon Boiling Point of Products | 32 | ||
Behavior of Various Iron Catalysts | 34 | ||
General Considerations | 34 | ||
Product: Water Ration | 35 | ||
Branched Chains and Octane Number | 36 | ||
X-Ray Investigations of Iron Catalysts | 36 | ||
Yields from Semi-Plant Scale Experiments | 37 | ||
Two-stage Operation | 38 | ||
TOM Reel 86, Bag 3979, Item 78, "Experiences with the Semi-Commercial Synol Research Plant ME458, Report No. 472/44A, Leuna Works, October 10, 1944". 424kb | |||||
Introductory Remarks | 41 | ||||
Catalyst Reduction | 41 | ||||
Description of Apparatus | 41 | ||||
Reduction Procedure | 42 | ||||
Storage of the Reduced Catalyst | 45 | ||||
Synthesis Unit | 46 | ||||
Starting, Interrupting, and Stopping the Synthesis | 46 | ||||
Plate Reactors | 47 | ||||
High-Pressure Water Washing | 47 | ||||
Active Carbon Plant | 47 | ||||
Distillation | 47 | ||||
Present Status of Synol Synthesis and Schedule for Expansion and Improvements | 47 | ||||
Manner of Operation | 48 | ||||
Recycle operation (Characteristics) | 48 | ||||
Effect of CO2 Formation on Conversion | 48 | ||||
Life of Catalyst | 48 | ||||
Products | 49 | ||||
Space Velocity | 49 | ||||
Separation of Products | 49 | ||||
Summary of Recycle Operation | 49 |
Recycle and "Sumpf" Phase | 50 | ||
Conversion and Yields | 52 | ||
Catalysts | 53 | ||
Influence of Reduction Conditions on Activity | 53 | ||
Influence of Particle Size on Activity | 54 | ||
Influence of Fused vs. Precipitated Catalyst Form on Activity | 55 | ||
Effect of Catalyst Composition on Synthesis Products | 56 | ||
Oven Construction and Different Technical Details | 57 | ||
Appendix 106kb | 60 | ||
Illustrations | ||
Figure | Following Page |
|
TOM Reel 101, Doc. PG-21578-NID |
||
1 | Variation of Contraction with Time | 17 |
2 | Increase of Temperature with Time | 18 |
3 | Variation in Reaction Temperature with Synthesis Gas Composition | 23 |
4 | Variation in Yield with Synthesis Gas Composition | 23 |
TOM Reel 101, Doc. 21579-NID |
||
5 | Analysis of Reaction Water After Saponification (Microdistillation of a 10 cc. Portion of the Fraction Boiling Below 100ºC.) | 25 |
6 | Analysis of Reaction Water (Distillation of Fraction Boiling Below 100ºC.) | 26 |
7 | Variation in Temperature with Synthesis Gas Composition | 26 |
8 | Variation in Yield with Synthesis Gas Composition | 26 |
TOM Reel 134, Navy 5811, Item IB-23 (First half) |
||
9 | Influence of Space Velocity Upon the Boiling Range of the Reaction Products | 31 |
10 | Influence of Temperature | 31 |
11 | Comparison Between Products from Cobalt and Iron Catalysts | 31 |
12 | Relationship Between the Olefin Content, as Determined by the Iodine Number, and Boiling Range | 32 |
13 | Boiling Range of Products from Hydrocarbon Synthesis | 39 |
TOM Reel 86, Bag 3979, Item 78 |
||
14 | Scheme for Catalyst Reduction | 41 |
15 | Temperature Record During the Drying Period of the Silica Gel | 43 |
16 | Temperature Differences Between the Center of the Catalyst Reduction Vessel and the Outlet at Various Times | 44 |
17 | Description of Original Synthesis Unit | 46 |
18 | Description of Most Recent Synthesis Unit | 46 |
19 | Description of the Plate-Oven Synthesis Unit | 57 |
___________________________________________________________________________________
1 The Bureau of Mines will welcome reprinting of this paper,
provided the following acknowledgment is used: "Reprinted from Bureau
of Mines I. C. ____".
2 Chemical Engineer, Research and Development Division, Bureau of Mines, Central Experiment Station, PIttsburgh, Pa.
3 Research Chemist, The Texas Company, Beacon, New York.