Bulletin 578
Synthetic Liquid From Hydrogenation of Carbon Monoxide
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Contents
Page | |||||
Summary |
1 | ||||
Introduction |
3 | ||||
Acknowledgment |
3 | ||||
Preparation and properties of catalysts |
4 | ||||
Cobalt catalysts |
4 | ||||
Physical properties |
4 | ||||
Unreduced catalysts |
4 | ||||
Reduced catalysts |
6 | ||||
Structure |
6 | ||||
Surface area and pore volume |
7 | ||||
Carburized catalysts |
15 | ||||
Used catalysts |
16 | ||||
Reduction of cobalt catalysts |
17 | ||||
Kieselguhr in cobalt catalysts |
18 | ||||
Properties |
18 | ||||
Function |
20 | ||||
Cobalt carbide |
21 | ||||
Preparation and identification |
21 | ||||
Rate of carbide formation |
23 | ||||
Formation of free carbon |
24 | ||||
Thermal stability of cobalt carbide |
26 | ||||
Iron catalysts |
28 | ||||
Preparation |
28 | ||||
Precipitated catalysts |
28 | ||||
Fused-magnetite catalysts |
29 | ||||
Cemented catalysts |
30 | ||||
Catalysts from commercially available sources of iron |
33 | ||||
Physical properties of iron catalysts |
33 | ||||
Crystal structure of fused catalysts |
33 | ||||
Surface areas and pore volumes |
34 | ||||
Fused-magnetite catalysts |
34 | ||||
Structural changes during reduction of fused catalysts |
36 | ||||
Precipitated-iron catalysts |
42 | ||||
Cemented catalysts |
45 | ||||
Rate of reduction of fused-iron catalysts |
45 | ||||
General rate equation |
45 | ||||
Catalyst composition and particle size |
46 | ||||
Influence of operating variables |
47 | ||||
Flow of hydrogen |
47 | ||||
Composition of reducing gas |
47 | ||||
Temperature |
49 | ||||
Pressure |
49 | ||||
Iron carbides |
50 | ||||
Preparation and identification |
50 | ||||
Some reactions of iron carbides |
53 | ||||
Nitrides and carbonitrides of iron |
54 | ||||
Studies of Fischer-Tropsch synthesis |
56 | ||||
Cobalt catalysts |
56 | ||||
Cobalt carbide in the synthesis |
56 | ||||
Synthesis test of carbided catalysts |
57 | ||||
Evidence that bulk cobalt carbide is not formed during synthesis |
62 | ||||
Effect of operating variables |
63 | ||||
Temperature |
63 | ||||
Pressure |
63 | ||||
Composition and flow of synthesis gas |
65 | ||||
Effect of pelleting |
66 | ||||
Kinetics and selectivity |
66 | ||||
Activity related to surface area |
71 | ||||
Iron catalysts in Fischer-Tropsch synthesis |
72 | ||||
Chemical and physical nature of catalysts |
74 | ||||
Method of preparation |
74 | ||||
Precipitated-iron catalysts |
74 | ||||
Fused-iron catalysts |
77 | ||||
Cemented- and sintered-iron catalysts |
79 | ||||
Catalysts from commercially available sources of iron |
83 | ||||
Effect of alkali content |
85 | ||||
Particle size and pelleting |
87 | ||||
Pretreatment of iron catalysts |
89 | ||||
Fused-iron catalysts |
90 | ||||
Precipitated-iron catalysts |
94 | ||||
Alkalized goethite ore |
97 | ||||
Phase changes during synthesis |
97 | ||||
Influence of operating variables |
101 | ||||
Variation of conversion with space velocity and temperature |
101 | ||||
Pressure |
101 | ||||
Composition of synthesis gas |
105 | ||||
Influence of operating variables and composition of catalysts on usage ratio |
108 | ||||
Selectivity of the Fischer-Tropsch synthesis |
112 | ||||
Carbon-number distribution |
112 | ||||
Isomer distribution |
119 | ||||
Mechanism of chain growth based on isomer and carbon-number distribution |
121 | ||||
Appendix |
127 | ||||
Experimental methods for pretreating iron catalysts |
127 | ||||
Improved caustic scrubber |
127 | ||||
Gas-sampling tube for fixed-bed reactor |
129 | ||||
Adsorption and density vessel |
129 | ||||
Thermomagnetic analysis |
129 | ||||
Ferromagnetic measurement of reactions in solids |
135 | ||||
Loading device for extruding samples for X-ray diffraction analysis |
136 | ||||
Preparation of samples for electron microscope |
136 | ||||
Preparation of carbon monoxide enriched in C13 |
138 |