Bulletin 578
Synthetic Liquid From Hydrogenation of Carbon Monoxide
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Contents
| Page | |||||
| Summary |
1 | ||||
| Introduction |
3 | ||||
| Acknowledgment |
3 | ||||
| Preparation and properties of catalysts |
4 | ||||
| Cobalt catalysts |
4 | ||||
| Physical properties |
4 | ||||
| Unreduced catalysts |
4 | ||||
| Reduced catalysts |
6 | ||||
| Structure |
6 | ||||
| Surface area and pore volume |
7 | ||||
| Carburized catalysts |
15 | ||||
| Used catalysts |
16 | ||||
| Reduction of cobalt catalysts |
17 | ||||
| Kieselguhr in cobalt catalysts |
18 | ||||
| Properties |
18 | ||||
| Function |
20 | ||||
| Cobalt carbide |
21 | ||||
| Preparation and identification |
21 | ||||
| Rate of carbide formation |
23 | ||||
| Formation of free carbon |
24 | ||||
| Thermal stability of cobalt carbide |
26 | ||||
| Iron catalysts |
28 | ||||
| Preparation |
28 | ||||
| Precipitated catalysts |
28 | ||||
| Fused-magnetite catalysts |
29 | ||||
| Cemented catalysts |
30 | ||||
| Catalysts from commercially available sources of iron |
33 | ||||
| Physical properties of iron catalysts |
33 | ||||
| Crystal structure of fused catalysts |
33 | ||||
| Surface areas and pore volumes |
34 | ||||
| Fused-magnetite catalysts |
34 | ||||
| Structural changes during reduction of fused catalysts |
36 | ||||
| Precipitated-iron catalysts |
42 | ||||
| Cemented catalysts |
45 | ||||
| Rate of reduction of fused-iron catalysts |
45 | ||||
| General rate equation |
45 | ||||
| Catalyst composition and particle size |
46 | ||||
| Influence of operating variables |
47 | ||||
| Flow of hydrogen |
47 | ||||
| Composition of reducing gas |
47 | ||||
| Temperature |
49 | ||||
| Pressure |
49 | ||||
| Iron carbides |
50 | ||||
| Preparation and identification |
50 | ||||
| Some reactions of iron carbides |
53 | ||||
| Nitrides and carbonitrides of iron |
54 | ||||
| Studies of Fischer-Tropsch synthesis |
56 | ||||
| Cobalt catalysts |
56 | ||||
| Cobalt carbide in the synthesis |
56 | ||||
| Synthesis test of carbided catalysts |
57 | ||||
| Evidence that bulk cobalt carbide is not formed during synthesis |
62 | ||||
| Effect of operating variables |
63 | ||||
| Temperature |
63 | ||||
| Pressure |
63 | ||||
| Composition and flow of synthesis gas |
65 | ||||
| Effect of pelleting |
66 | ||||
| Kinetics and selectivity |
66 | ||||
| Activity related to surface area |
71 | ||||
| Iron catalysts in Fischer-Tropsch synthesis |
72 | ||||
| Chemical and physical nature of catalysts |
74 | ||||
| Method of preparation |
74 | ||||
| Precipitated-iron catalysts |
74 | ||||
| Fused-iron catalysts |
77 | ||||
| Cemented- and sintered-iron catalysts |
79 | ||||
| Catalysts from commercially available sources of iron |
83 | ||||
| Effect of alkali content |
85 | ||||
| Particle size and pelleting |
87 | ||||
| Pretreatment of iron catalysts |
89 | ||||
| Fused-iron catalysts |
90 | ||||
| Precipitated-iron catalysts |
94 | ||||
| Alkalized goethite ore |
97 | ||||
| Phase changes during synthesis |
97 | ||||
| Influence of operating variables |
101 | ||||
| Variation of conversion with space velocity and temperature |
101 | ||||
| Pressure |
101 | ||||
| Composition of synthesis gas |
105 | ||||
| Influence of operating variables and composition of catalysts on usage ratio |
108 | ||||
| Selectivity of the Fischer-Tropsch synthesis |
112 | ||||
| Carbon-number distribution |
112 | ||||
| Isomer distribution |
119 | ||||
| Mechanism of chain growth based on isomer and carbon-number distribution |
121 | ||||
| Appendix |
127 | ||||
| Experimental methods for pretreating iron catalysts |
127 | ||||
| Improved caustic scrubber |
127 | ||||
| Gas-sampling tube for fixed-bed reactor |
129 | ||||
| Adsorption and density vessel |
129 | ||||
| Thermomagnetic analysis |
129 | ||||
| Ferromagnetic measurement of reactions in solids |
135 | ||||
| Loading device for extruding samples for X-ray diffraction analysis |
136 | ||||
| Preparation of samples for electron microscope |
136 | ||||
| Preparation of carbon monoxide enriched in C13 |
138 | ||||