PATENTS
Synthesis gas is produced by contacting hydrocarbon gases with a fluidized metal oxide catalyst capable of oxidizing hydrocarbons to CO and H2 at temperatures below the sintering temperature of the metal oxide but high enough to cause conversion of a major part of the hydrocarbons. The product gas from this step containing unconverted hydrocarbons is contacted in a 2d step with O2 at a temperature high enough to complete the oxidation of the hydrocarbons to CO and H2. A satisfactory temperature for the 1st step is 1,400°-1,600 F. and for the 2d, 2,100°-2,300° F. About 8-12% by vol. of O2 of 95% purity is usually sufficient. As catalyst of the reaction TiO2 promoted with a composite of a major proportion of Fe2O3 and minor proportions of NiO and Cr2O3, is of particular advantage. Gas velocities of about 1-2 ft. per sec. have been found suitable for proper fluidization and residence time. |