PATENTS
In initial stages of the synthesis reaction the catalyst has a relatively high weight of O as compared to C. As the reaction progresses the weight % of C increases. In accordance with the invention, the catalyst is withdrawn from the synthesis zone when the weight % of C is 2-3 times the weight % of O. The catalyst is treated in a relatively O2-free atmosphere as in a N3 atmosphere. The C may be reduced by using the O2 present in the catalyst. The regenerated catalyst, which is also a reduced catalyst, is returned directly to the synthesis zone. The process is particularly applicable when using a synthetic ammonia catalyst, Fe3O4 containing 1.5% K2O and about 3% Al2O3. 6 United States patents cited. |