432. CAPELL, R. G., AMERO, R. C., AND WOOD, W. H. Fuller’s Earth as a Binder for Catalysts and Adsorbents. Petrol. Refiner, vol. 25, No. 2, 1946, p. 69-71. Florigel is a grade of Florida-Georgia fuller’s earth that develops its maximum adsorptive or decolorizing capacity when heated to 1,200° F. and its maximum dehydrating capacity at 600° F. Plastic properties are destroyed at 700° F., and a hard granule is formed resistant to the action of H2O or steam. Above 1,200° F. its adsorptive and catalytic properties decline. In investigating the use of Florigel as a binding agent in catalyst manufacture, experimental samples were prepared by mixing a finely ground catalytic base material and a binding agent, kneading in the desired amount of H2O and extruding the mixture, drying at 1,200° F., cooling, and testing for crushing strength. A pellet strength of 20 lb., the minimum usually considered acceptable, was obtained with about 8.5% of Florigel, whereas approximately 19% of ball clay was needed for good extrusion. Fine grinding and thorough mixing are essential in increasing pellet strength and use of enough H2O to give it the consistency of a stiff mud. Florigel requires 150% more H2O than does ball clay to obtain the same consistency. Additives, such as tannic acid, Na2CO3, and NaOH, dissolved in the H2O improve extrusion characteristics. Florigel was tested as a bonding agent for a synthetic Mg silicate, an excellent decolorizing agent; at about 35% of Florigel, a maximum decoloring capacity was attained and a hardness for commercial use. The following characteristics make Florigel suitable as a binder: Mixed with H2O and catalytic or adsorptive materials it is readily pelleted, pressed or extruded; it increases mechanical strength of soft nonplastic materials; it is irreversible with respect to H2O; it is porous and insoluble, hence does not detract from the surface area of the material being bound; it is an adsorbent and a catalyst in its own right; it is stable at high temperature. CAPP, J. P. See abs. 740. CARLILE, J. H. G. See abs. 450. |