Return to DOE Reports Table of Contents - F

Crow Tribe of Indians: Synfuels Feasibility Study Table of Contents

Crow Tribe of Indians - Process Design and Cost Estimate Book I, Sections 1.0 through 6.2.  Synfuels Feasibility Study - August 1982.

Fluor Engineers and Constructors

Department of Energy

Table of Contents

 

Part 1, Sec. 1.0 - 5.2.8, 5.90 MB, 50351-1300, Vol. II

1.0

Feasibility Study Overview

1-1

2.0

Introduction

2-1

3.0

Summary

3-1

3.1

Design Considerations

3-1

3.2

Base Case

3-3

3.3

Comparisons

3-4

3.3.1

Coal Feed Comparison

3-4

3.3.2

Product and Byproduct Summary

3-7

3.3.3

Capital Cost Summary

3-7

3.3.4

Operation and Cost Summary

3-11

4.0

Scope of Work

4-1

4.1

Process Development

4-1

4.2

Utility Systems Development

4-3

4.3

Offsites Development

4-4

4.4

Special Process Study

4-5

4.5

Capital and Operating Costs

4-5

5.0

Criteria, Rationale, and Assumptions

5-1

5.1

Coal Analyses

5-1

5.2

Site Data

5-5

5.2.1

Area Description

5-5

5.2.2

Sites Studied

5-5

5.2.3

Topographic Maps and Aerial Photographs

5-7

5.2.4

Site Reconnaissance

5-10

5.2.5

Meteorological and Design Data

5-10

5.2.6

Building Codes and Regulations

5-16

5.2.7

Description of Site 1

5-17

5.2.8

Description of Site 23

5-26

Part 2, Sec. 5.2.8.7 - 6.1.7,, 4.35 MB,  50351-1300, Vol. II

 

5.3

Raw Water Analysis

5-38

5.4

Utility Design Information

5-38

5.5

Product and Byproducts Specifications

5-40

5.5.1

Product Specifications

5-40

5.5.2

Byproducts and Ash Specifications

5-40

5.6

Economic Criteria Capital Costs

5-42

5.6.1

Direct Field Cost Estimate

5-57

5.6.2

Indirect Field Cost Estimate

5-61

5.6.3

Office Cost Estimate

5-63

5.6.4

Material Transportation Cost Estimate

5-63

5.6.5

Other Capital Costs

5-64

 

 

5.6.6

Manpower Plans

5-70

5.7

Economic Criteria Operating and Maintenance Costs

5-71

5.7.1

Coal Cost

5-71

5.7.2

Catalysts and Chemicals

5-71

5.7.3

Plant Management Staff

5-71

5.7.4

Plant Operating Labor and Materials

5-72

5.7.5

Maintenance Labor and Materials

5-72

5.7.6

Water Pumping Costs

5-72

5.7.7

Solid Waste Disposal

5-73

5.7.8

Taxes and Insurance

5-73

5.7.9

Byproducts Credit

5-73

6.0

Contents and Results

6-1

 

6.1

Base Case Overall Plant Description

6-1

6.1.1

Introduction

6-1

6.1.2

Feed and Product Summary

6-5

6.1.3

Thermal Efficiency Calculation

6-8

6.1.4

Design Basis

6-10

6.1.5

Plant Units

6-17

6.1.6

Plant Train Philosophy

6-20

6.1.7

Plot Plan

6-28

Part 3, Sec. 6.1.8 - 6.2.4, 4.52 MB, 50351-1300, Vol. II

 

 

6.1.8

Block Flow Diagrams

6-31

Overall Material Balance

6-31

Plant Water Balance

6-31

Sulfur Balance

6-35

Air Emissions

6-37

Solid Effluents

6-37

Steam Balance

6-40

6.1.9

Utility Summary

6-42

6.1.10

Catalyst and Chemicals Summary

6-44

6.1.11

Operating Manpower

6-51

6.1.12

Maintenance Manpower

6-53

6.2

Base Case Process Units Engineering Data

6-54

6.2.1

Unit 1 Coal Screening

6-54

6.2.2

Unit 2 Coal Distribution

6-62

6.2.3

Unit 3 Ash Handling

6-68

6.2.4

Unit 10 Coal Gasification

6-77

6.2.5

Unit 11 Carbon Monoxide Shift

6-87

Part 4, Sec. 6.2.5 - 6.2.12, 50351-1300, Vol. II

 

 

6.2.6

Unit 12 Gas Cooling

6-94

6.2.7

Unit 13 Rectisol

6-101

6.2.8

Unit 14 Gas Liquor Separation

6-112

6.2.9

Unit 15 Tar Distillation

6-121

6.2.10

Unit 16 Naphtha Hydrotreating

6-128

6.2.11

Unit 17 Phenosolvan

6-137

Part 5, Sec. 6.2.13 - 5.71 MB, 50351-1300, Vol. II

 

 

 

 

6.2.12

Unit 18 Ammonia Recovery

6-147

6.2.13

Unit 19 Sulfur Recovery

6-155

6.2.14

Unit 20 Process Steam Superheating

6-177

6.2.15 Unit 21 Methanol Synthesis

6-183

6.2.16 Unit 22 Methanation

6-190

6.2.17 Unit 23 SNG Purification and Compression

6-200

6.2.18

Unit 24 Partial Oxidation

6-207

6.2.19

Unit 25 PSA Hydrogen Production

6-215