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Catalyst and Reactor Development for a Liquid Phase Fischer-Tropsch Process:
Final Report for Task 4 - 1989

Air Products and Chemicals, Inc.

Table of Contents 270kb

Executive Summary 122kb

iii
1.0 

Introduction 141kb

1
2.0 

Objective 99kb

3
3.0 

Results and Discussion 3454kb

5
  3.1

Design Basis

5
3.2

Process Description

5
  3.2.1

Bubble-Column Reactor

5
3.2.2

Packed Column

6
3.2.3

Distillate Product Recovery

6
3.2.4

Wax Withdrawal

7
3.2.5

Reactor Temperature Control

8

3.3

Heat and Material Balance Procedures

8

3.3.1

Method of Calculation

9

3.4

Product Yield Bases

9
  3.4.1

Case 1

10
3.4.2

Case 1A

10
3.4.3

Case 2

11
3.4.4

Case 2A

11
3.4.5

Yield Comparisons

12

3.5

Heat and Material Balance Results

12
  3.5.1

Flow Rates

12
3.5.2

Heat Duties

13
3.6

Bench-Scale Fischer-Tropsch Reactor (BFTR) Design

14
3.7

Reactor Design

15
  3.7.1

Choice of Flow Regime

15
3.7.2

Choice of Reactor Diameter

17
3.7.3

Heat Transfer: Internal vs. External

17
3.7.4

Choice of Reactor Height

20
3.7.5

Mode of Operation

20
3.7.6

Hydrodynamic Considerations

21
3.7.7

Details of the Reactor Design

21

3.8

Wax Withdrawal System

23
  3.8.1

Thermosyphon

23
3.8.2

Filtration

24
3.8.3

Sedimentation

27
3.8.4

Volume of Wax Withdrawal System

30
3.8.5

Need for Additional Data

31

3.9

Product Fractionation Design

32
  3.9.1

Packed Column

32
3.9.2

Distillate Recovery

33
3.9.3

Pressure Let Down

33

3.10

Ancillary Vessel Specifications

34
  3.10.1

The Heat Exchanger Reservoir

35
3.10.2

Condensate Receiver

35
3.10.3

Wax Receiver

36
3.10.4

Slurry Mix Tank

36
3.10.5

Capacitance Probe Housing

37
3.10.6

Vapor-Liquid Separator

37
3.10.7

Distillate Reservoir

38
3.10.8

Water Reservoir

38

3.11

Temperature Control

38

3.12

Process Controllers

40

4.0

Cost Estimate 256kb

41
  4.1

Major Equipment Costs

41
4.2

Additional Equipment Cost

42
4.3

Labor Construction Costs

42
4.4

Operating Costs

42
5.0

Future Programs 92kb

44
6.0

References 41kb

45
7.0

Tables 1179kb

46
8.0

Figures 1380kb

67