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Part 1, Page I – 2.52, 5.00 MB |
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1 |
Introduction |
1-1 |
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Purpose of the Study |
1-1 |
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Description of the Base Cases |
1-3 |
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Base Case EXT-SS (High Pressure Saturated Steam Generation) |
1-3 |
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Base Case EXT-SH (High-Pressure Superheated Steam Generation) |
1-3 |
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Subsidy Cases |
1-4 |
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Technical Criteria |
1-4 |
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2 |
Plant Descriptions of base case |
2-1 |
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General – Base Cases |
2-1 |
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Coal Handling and Grinding/Pulverization, and Slurry Preparation |
2-9 |
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Equipment Notes |
2-10 |
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Oxidant Feed |
2-13 |
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Equipment Notes |
2-13 |
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Gasification |
2-17 |
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Energy Recovery |
2-17 |
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EXT-SS |
2-17 |
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EXT-SH |
2-18 |
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Particulate Removal |
2-18 |
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Ash Handling and Carbon Recovery |
2-19 |
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Equipment Notes |
2-19 |
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Gas Cooling |
2-25 |
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EXT-SS |
2-25 |
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EXT-SH |
2.25 |
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Equipment Notes |
2-26 |
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Acid Gas Removal |
2-31 |
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Refrigeration System |
2-32 |
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Equipment Notes |
2-32 |
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Sulfur Plant |
2-35 |
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Equipment Notes |
2-36 |
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Tail Gas Treating |
2-39 |
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Equipment Notes |
2-41 |
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Steam, Boiler Feedwater and Condensate |
2-45 |
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EXT-SS |
2-45 |
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EXT-SH |
2-47 |
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Part 2, 2-53 – 6-40, 5.08 MB |
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Cooling Water Systems |
2-53 |
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Power Generation |
2-53 |
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EXT-SS |
2-54 |
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EXT-SH |
2-55 |
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Equipment Notes |
2-55 |
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General Facilities |
2-61 |
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Plant and Instrument Air |
2-61 |
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Potable and Utility Water |
2-61 |
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Fuel System |
2-61 |
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Nitrogen System |
2-62 |
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Effluent Water Treating |
2-62 |
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Flare System |
2-63 |
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Fire Water System |
2-63 |
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Buildings |
2-64 |
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3. |
Process Discussion |
3-1 |
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Overall System Performance |
3-1 |
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Gasifier Material Balance |
3-3 |
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High Temperature Gas Cooling/Steam Generation |
3-3 |
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Power Consumption Summary |
3-5 |
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Process Energy Balances |
3-7 |
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4 |
Capital and Operating Cost Estimates |
4-1 |
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Plant Facilities Investment |
4-1 |
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General Facilities |
4-6 |
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Total Capital Requirement |
4-6 |
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Operating and Maintenance (O&M) Costs |
4-9 |
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5 |
Financial Analysis |
5-1 |
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Cost of Fuel Gas |
5-1 |
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Economic Sensitivity Analysis |
5-10 |
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6 |
Design Sensitivity Studies |
6-1 |
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General |
6-1 |
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Gas Recycle Design Option |
6-2 |
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Sulfur Removal Design Options |
6-6 |
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COS Hydrolysis |
6-6 |
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Acid Gas Removal |
6-6 |
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Zinc Oxide Treatment |
6-7 |
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Gasifier Capacity Design Option |
6-8 |
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Steam Cycle Design Options |
6-10 |
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Steam Pressure |
6-11 |
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Steam Superheat Reheat Temperature |
6-12 |
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Part 3, 6.41 – E-2, 3.30 MB |
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Appendices |
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A |
Area and Unit Numbering |
A-1 |
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B |
Financial Analysis of the Texaco-Based Fuel Gas Plant Design EXT-SS, both investor owned utility and non-regulated company ownership |
B-1 |
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C |
Financial Analysis of the Texaco-Based Fuel Gas Plant design EXT-SH, both investor owned utility and non-regulated company ownership |
C-1 |
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D |
Fired Heather and Power Generation |
D-1 |
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General |
D-1 |
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Technical Criteria |
D-1 |
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Process Interface |
D-1 |
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Gas Expansion |
D-2 |
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Steam Cycle |
D-2 |
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Steam Driver |
D-2 |
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Fired Heater |
D-2 |
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Component Description |
D-3 |
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Gas Expander (50-1-EX-1) |
D-3 |
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Gas Expander Generator (50-1-G-1) |
D-3 |
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Steam Turbine (51-T-1A&B and 51-T-2) |
D-3 |
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Steam Turbine Generator (51-G-1) |
D-3 |
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Equipment State of the Art |
D-4 |
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E |
Summary of Lurgi and Texaco Fuel Gas Plant Economics |
E-1 |