R.I. 5911

Production of Synthesis Gas and hydrogen by the Steam-Iron Process: Pilot Plant Study of Fluidized and Free-Falling Beds

Gasior, S.J.
Forney, A.J.
Field, J.H.
Bienstock, Daniel
Benson, H.E.

In the pdf format this document has 56 pages
1-19 1005kb 20-39 1072kb 40-56 730kb

Contents

Page

Summary

1

Introduction

1

Thermodynamic equilibrium considerations

3

Chemical and free energy change considerations

4

Experimental procedure

7

Description of apparatus: Reactor

7

Composition of simulated gas

9

Composition of commercial producer gas

9

Sampling procedure and analysis

11

Solids blender

11

Solids analyzer

12

Solids sampler

12

Comparison of chemical and indirect method of analysis

12

Gas analysis

13

Operational limits of the pilot plant

14

Operational procedures and variations

14

Preparation of solids

14

Operational variables during fluidized-bed tests

14

Operational variables during free-fall tests

14

Discussion of results

15

Fluidized-bed experiments

15

Effect of composition of magnetite on conversion

15

Effect of bed height on conversion

16

Effect of temperature on conversion

19

Effect of pressure on conversion

19

Effect of gas-to-solids ratio on conversion

21

Utilization of methane during reduction

23

Effect of reducing gas on conversion

24

Effect of oxidizing gas on conversion

25

Effect of temperature on hydrogen purity

27

Carburization

28

Attrition of solids

29

Process requirements

30

Solids free-fall experiments

30

Effect of gas velocity on conversion

30

Effect of pressure on conversion

30

Effect of gas to solids ratio on conversion

34

Conclusions

37

Appendix

40

Calculations for the theoretical heat requirements

40

Calculations for the determination of the percent reduction of the solids and the free carbon content of the solids

45

Calculations for the determination of stoichiometric gas and solids flow for reduction and oxidation

47

Calculations for process requirements

49