R. I. 4971
Progress Report on Operation of Pressure-Gasification Pilot Plant Utilizing Pulverized Coal and Oxygen - 1953
G. R. Strimbeck1/
J. B. Cordiner, Jr.2/
H. G. Taylor2/
K. D. Plants2/
L. D. Schmidt3/
| Page | ||||
| Section
1 504kb |
Summary and conclusions | 1 | ||
| Introduction | 2 | |||
| Acknowledgments | 2 | |||
| Theoretical and economic considerations that make high-pressure gasification attractive | 2 | |||
| Description of pilot plant | 3 | |||
| Section
2 476kb |
Reactant nozzle development | 5 | ||
| Steam-oxygen superheater | 6 | |||
| Coal preheater | 6 | |||
| Safety and control system | 6 | |||
| Coal-feeding equipment | 8 | |||
| Operating procedure | 9 | |||
| Coal preparation and nature of residues obtained | 12 | |||
| Section
3 433kb |
Discussion of operating experience with individual equipment items and implications as to future development | 13 | ||
| Coal-feeding equipment | 13 | |||
| Recycle compressors | 13 | |||
| Coal preheater | 13 | |||
| Flow control | 13 | |||
| Steam-oxygen superheaters | 14 | |||
| Original steam heater | 14 | |||
| Present steam-oxygen superheater | 14 | |||
| Oxygen-steam flow regulation | 14 | |||
| Gasifier | 14 | |||
| Refractory linings | 15 | |||
| Cooling coils | 15 | |||
| Preheating method | 15 | |||
| Cross-over line | 16 | |||
| Waste-heat recovery | 16 | |||
| Slag collection | 16 | |||
| Scrubber | 16 | |||
| Water-letdown valve | 16 | |||
| Packing | 17 | |||
| Gas-letdown valve | 17 | |||
| Results | 17 | |||
| Principal calculated results | 17 | |||
| Coal and residue data | 19 | |||
| Accuracy of results | 22 | |||
| Probable accuracy of measurements | 22 | |||
| Oxygen flow | 22 | |||
| Steam flow | 22 | |||
| Section
4 393kb |
Coal flow | 23 | ||
| Product-gas flow | 23 | |||
| Residue measurement | 23 | |||
| Other measurements | 24 | |||
| Comparison of product-gas flow data and residue data | 24 | |||
| Discussion of results | 25 | |||
| Effect of oxygen-coal ratio | 25 | |||
| Relationship between pressure and capacity | 26 | |||
| Probable capacity at higher pressure | 27 | |||
| Heat losses and probable economic effect in larger units | 27 | |||
| Nature of sulfur content of product gas | 27 | |||
1/ Supervising engineer, Bureau of Mines, Morgantown, W. Va.
2/ Chemical engineer, Bureau of Mines, Morgantown, W. Va.
3/ Chief, Synthesis Gas Branch, Bureau of Mines, Morgantown, W. Va.